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Excavator and bulldozer hydraulic cylinder removal steps
Xiamen Fortune Industrial Co.,Limited supply excavator and bulldozer hydraulic boom cylinder,lift cylinder,arm cylinder,ram cylinder,stick cylinder,bucket cylinder etc for backhoe Caterpillar,Komatsu,Hitachi,Doosan,Kobelco,JCB,Hyundai,Volvo,Shantui,John Deere,CASE,New Holland,Bobcat,Daewoo,Samsung,Kato,Wheel Loader,Crane,and so on.
Below FT will introduce how to remove excavator hydraulic cylinder to replace and repair
1. Before disassembling the hydraulic cylinder, the hydraulic circuit should be relieved of pressure. Otherwise, when the oil pipe joint connected with the oil cylinder is loosened, the high-pressure oil in the circuit will be sprayed out quickly. When depressurizing the hydraulic circuit, first loosen the handwheel or pressure regulating screw at the relief valve, etc., to unload the pressure oil, and then cut off the power or power source to stop the hydraulic device.
2. During disassembly, prevent damage to the top thread of the piston rod, the thread of the oil port, the surface of the piston rod, and the inner wall of the cylinder liner. In order to prevent the slender parts such as the piston rod from bending or deforming, the stow should be used to support the balance during placement.
3. The disassembly must be carried out in order. As the structure and size of various hydraulic cylinders are not the same, the disassembly sequence is also slightly different. Generally, the oil in the two chambers of the cylinder should be drained, then the cylinder head should be removed, and finally the piston and piston rod should be removed. When disassembling the cylinder head of the hydraulic cylinder, special tools should be used for the key or snap ring of the internal key type connection, and the use of flat shovel is prohibited; the flange type end cap must be pushed out with screws, and hammering or hard prying is not allowed . When the piston and piston rod are difficult to withdraw, they should not be forced out. The reason should be found out before disassembly.
4. Before and after unloading, try to create conditions to prevent the parts of the hydraulic cylinder from being contaminated by surrounding dust and impurities. For example, the disassembly should be carried out in a clean environment as much as possible; after disassembly, all parts should be covered with plastic cloth, not cotton cloth or other working cloth.
5. After the oil cylinder is disassembled, check carefully to determine which parts can continue to be used, which parts can be used after repair, and which parts must be replaced. For more information and maintenance knowledge, welcome to pay attention to the maintenance experts of excavator accessories on the official account, and provide the most professional accessories services and technical consultations, so that your equipment has more lasting vitality!
Komatsu excavator hydraulic boom cylinder,arm cylinder and bucket cylinder
Below is the model list for excavator and bulldozer hydraulic cylinders
Fit for
Brand
Excavator and bulldozer Model List
KOMATSU
PC20
PC30
PC35
PC40
PC45
PC60-1-3-5-6-7
PC75
PC100-3-5
PC120-3-5
PC150
PC200-1-3-5-6-7-8
PC220-1-3-5-6
PC240
PC300-1-3-5-6-7
PC350
PC400-3-5-6
PC450
PC650
PC750
PC800
CATERPILLAR
E55/E55B
E70/E70B
E110/E110B
E120/E120B
E180
E215
E225DLC
E235
E240
E300B
E307
E306
E305
E311/E312
E320/E200B
E322
E324
E325
E330
E339
E345
E349
E450
HITACHI
EX30
EX40
EX55
EX60-1-2-3-5
EX70
EX100-1-3
EX120-1-3-5
EX150
EX200-1-2-3-5-8
EX220
EX230
EX270
EX300-1-2-3-5-6
EX400-1-2-3-5
EX600
UH043
UH052
UH053
UH07
UH081
UH082
UH083
ZAXIS
60
ZAXIS
200-3-6
ZAXIS
240
ZAXIS 270
ZAXIS
330
ZAXIS
360
ZAXIS
450
ZAXIS
870
ZAXIS 110
ZAXIS
120
BULLDOZER
D20
D3
D30
D31
D3L
D3C
D37
D3D
D4C
D40
D4D
D4H
D41
D45
D50/D5/D5B
D53/D57/D58
D60/D65
D6D/D6
D6C
D6H
D65=D85ESS-2
D75
D7G/D7R/D7H/D7
D80/D85
D85A-12
D8K
D8N/R/L/T
D9N
D85EX-15
D150
D155
D275
D355
KATO
HD80
HD140
HD250
HD400(HD450)
HD550
HD700(HD770)
HD820(HD850)
HD880
HD900
HD1023
HD1220
HD1250
HD1430
HD2053
SUMITOMO
SH60
SH70
SH100
SH120
SH200
SH210
SH220
SH280
SH300
SH320
SH350
SH360
SH400
SH450
SH460
LS2800FJ
S340
S430
KOBELCO
SK60
SK70
SK75
SK07-N2
SK07/2/7
SK100
SK120-3-5-6
SK125
SK160
SK200-1-3-5-6-8
SK210
SK220-3-6
SK230
SK250
SK260
SK300-3-6
SK320
SK330
SK400
SK480
DAEWOO
DH55
DH60
DH80
DH130
DH150
DH200
DH220
DH215
DH220
DH258
DH280
DH300
DH360
DH370-9
DH400
DH420
DH500
UH07
K907C
HYUNDAI
R60
R80
R130-5-7
R150
R200
R200-5
R210
R210-7
R215-7
R220-5
R225-7
R260-5
R265
R290
R300-5
R305
R320
R385
R420
R450-3-5
VOLVO
EC55B
EC140B
EC210
EC240
EC290B
EC290B PRIME
EC360
EC460
EC700
KUBOTA
KX35
KX50
KX85
KX135
KX155
KX161
DOOSAN
DX60
DX200
DX300
DX340
LIEBHERR
R914
R916
R926
R934
R944
R954
R964
R974
YUCHAI
YC35
YC60
YC85
YC135
CASE
CX55
CX75
CX135
CX240
CX360
YM55
YM75
CX310
TAKEUCHI
TB150
TB175
LIUGONG
LG150
LG200
LG220
LG925
LG936
SANY
SY65
SY90
SY130
SY215
SY335
SY365
SY6385
XG60
XG80
XG120
XG200
XG330
XG370
SE210LC
SE280LC
Mitsubishi
MS110/MS120
MS180
MS230
MS280
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